Overview

 

CODE REASON EFFECT
Fault Code: 1932
PID: S382
SPN: 3556
FMI: 2/2
LAMP: Amber
SRT: 

 

An internal or external fuel leak has been detected in the aftertreatment fuel system.

 

 

Possible reduced engine performance.

Circuit Description

Before active regeneration of the aftertreatment diesel particulate filter, a diagnostic test on the system is performed. The aftertreatment fuel injector opens and relieves fuel pressure in the line. The aftertreatment fuel pressure sensor must be reading atmospheric pressure at this point in the test. The aftertreatment fuel injector closes and the aftertreatment purge air actuator opens. This pressurizes the aftertreatment fuel system to vehicle air pressure. The diagnostic then checks to make sure the aftertreatment fuel pressure sensor is reading vehicle air pressure. The aftertreatment fuel shutoff valve then opens and allows pressurized fuel to enter the system. The aftertreatment fuel injector then opens and primes the system by purging the air from the line. The aftertreatment fuel shutoff valve and aftertreatment fuel injector then close and trap the fuel between the aftertreatment fuel shutoff valve and the aftertreatment fuel injector. The diagnostic checks to make sure the system maintains fuel pressure.

Component Location

The aftertreatment fuel injector is installed in the exhaust system in the turbocharger adapter pipe. The aftertreatment fuel pressure sensor and aftertreatment fuel shutoff valve are installed in the shutoff valve manifold. The aftertreatment purge air actuator is located above the shutoff valve manifold.

 

Conditions for Running the Diagnostics

This diagnostic runs during active regeneration of the aftertreatment diesel particulate filter.

Conditions for Setting the Fault Codes

The Engine Control Module (ECM) detected a leaking aftertreatment fuel injector or an external leak.

Action Taken When the Fault Code is Active

  • The ECM illuminates the amber CHECK ENGINE lamp and/or the malfunction indicator lamp (MIL) immediately when the diagnostic runs and fails.

Active regeneration of the aftertreatment diesel particulate filter will be disabled unitl the next key cycle.

Engine torque will be reduced if the engine is operated for an extended period of time with this fault active.

Conditions for Clearing the Fault Code

  • To validate the repair, start the engine and perform the recommended Cummins® electronic service tool or equivalent Aftertreatment Diesel Particulate Filter Regeneration Test.
  • The fault code status displayed by the recommended Cummins® electronic service tool or equivalent will change to INACTIVE immediately after the diagnostic runs and passes.
  • The ECM will turn off the amber CHECK ENGINE lamp immediately after the diagnostic runs and passes.
  • For On-Board Diagnostics (OBD) engines, the ECM will extinguish the Malfunction Indicator Lamp (MIL) after three consecutive trips where the diagnostic runs and passes.
  • The “Reset All Faults” command in the recommended Cummins® electronic service tool or equivalent can be used to clear active and inactive faults, as well as extinguish the MIL for OBD applications.

 

Shop Talk

Possible causes of this fault code include:

A stuck open or leaking aftertreatment fuel injector

An external leak in the aftertreatment fuel injector system.

Reference the appropriate OEM wiring diagram when troubleshooting circuits that utilize wiring supplied by the OEM.

Solution: S00000169

Verification

Conditions

  • Turn keyswitch ON.
  • Connect the recommended Cummins® electronic service tool or equivalent.

Action

  • Use the recommended Cummins® electronic service tool or equivalent to read the fault codes.

Specification

Before troubleshooting this fault code, troubleshoot any fault code that is active or has more than one inactive count within the last 25 engine operating hours from the following list:

  • Aftertreatment fuel: 1923, 1924, 1926, 1927, 1928, 1977, 3223, 3224, 3225

Linked Solutions

  • None

Repair

  • Perform a search on the appropriate fault codes.

Validation

  • None

Solution: S00002823

Verification

Conditions

  • Turn keyswitch OFF.

Action

  • Remove the aftertreatment fuel injector.

Refer to Procedure 011-042

  • Turn keyswitch ON.
  • Connect the recommended Cummins® electronic service tool or equivalent.
  • Start the engine.
  • Use the recommended Cummins® electronic service tool or equivalent.
  • Perform the Aftertreatment Fuel Injector Leak Test.
  • Visually inspect the aftertreatment fuel system for external fuel leaks.

Specification

  • If there are any leaks found in the aftertreatment fuel system, then proceed to the Repair section.

Linked Solutions

  • None

Repair

Repair or replace only the components that were found to be out of specification.

  • Clean or replace the aftertreatment fuel injector.

Refer to Procedure 011-042

  • Replace aftertreatment fuel shutoff valve.

Refer to Procedure 011-045

  • Replace aftertreatment fuel drain valve.

Refer to Procedure 011-045

  • Replace the aftertreatment fuel supply line.

Refer to Procedure 011-051

Validation

  • Connect all components
  • Connect the recommended Cummins® electronic service tool or equivalent.
  • Disable the fault code.
  • Operate the engine within the «Conditions for Clearing the Fault Code» found in the Overview section of the troubleshooting procedure.
  • Verify that the fault code is no longer active.
  • Check ECM Calibration Revision History
  • Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision number in the ECM.
  • Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration Revision History Database for applicable changes related to this fault code.
  • Refer to ECM Calibration Revision History Database.

Solution: S00000634

Verification

Conditions

  • Turn keyswitch OFF.
  • Connect the recommended Cummins® electronic service tool or equivalent.
  • Disconnect the air supply line from the aftertreatment fuel shutoff manifold.
  • Engine running at idle.

Action

  • Use the recommended Cummins® electronic service tool or equivalent.
  • Perform the Aftertreatment Fuel Injector Leak Test.

Specification

  • If fuel is leaking from the aftertreatment fuel shutoff manifold, then a malfunctioning aftertreatment fuel shutoff manifold has been detected.

Linked Solutions

  • None

Repair

  • Replace the aftertreatment fuel manifold.

Refer to Procedure 011-052

Validation

  • Connect all components
  • Connect the recommended Cummins® electronic service tool or equivalent.
  • Disable the fault code.
  • Operate the engine within the «Conditions for Clearing the Fault Code» found in the Overview section of the troubleshooting procedure.
  • Verify that the fault code is no longer active.
  • Check ECM Calibration Revision History
  • Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision number in the ECM.
  • Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration Revision History Database for applicable changes related to this fault code.
  • Refer to ECM Calibration Revision History Database.

Solution: S00000443

Verification

Conditions

  • Connect all components.
  • Turn keyswitch ON.
  • Connect the recommended Cummins® electronic service tool or equivalent.

Action

  • Use the recommended Cummins® electronic service tool or equivalent to read the fault codes.
  • Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision number in the ECM.
  • Compare the ECM code and revision number in the ECM to the calibration revision listed in the ECM calibration revision history for applicable changes.

Specification

  • If a calibration update for this fault code is available, the ECM calibration revision must be that revision or higher.

Linked Solutions

  • None

Repair

  • Prior to downloading the ECM calibration, check to see that all job images and all other troubleshooting has been documented as downloading an ECM calibration will remove the fault codes on the ECM.
  • Download the updated ECM calibration code.

Refer to Procedure 019-032

Validation

  • Connect all components
  • Connect the recommended Cummins® electronic service tool or equivalent.
  • Disable the fault code.
  • Operate the engine within the «Conditions for Clearing the Fault Code» found in the Overview section of the troubleshooting procedure.
  • Verify that the fault code is no longer active.
  • Check ECM Calibration Revision History
  • Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision number in the ECM.
  • Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration Revision History Database for applicable changes related to this fault code.
  • Refer to ECM Calibration Revision History Database.

If all steps have been completed and no root cause has been identified, then follow the technical escalation process.