Overview
CODE | REASON | EFFECT |
Fault Code: 3651 PID: SPN: 3031 FMI: 1/18 LAMP: Amber SRT: |
The diesel exhaust fluid tank temperature is unable to reach its set point.
|
Possible reduced engine performance. |
Circuit Description
The aftertreatment diesel exhaust fluid tank temperature sensor is used to monitor the temperature of the aftertreatment diesel exhaust fluid inside the aftertreatment diesel exhaust fluid tank.
Component Location
The aftertreatment diesel exhaust fluid tank temperature sensor is located in the diesel exhaust fluid tank. Location of the tank and temperature sensor is OEM dependent. Refer to the OEM service manual.
Conditions for Running the Diagnostics
This diagnostic runs when the diesel exhaust fluid tank temperature is being maintained by using the diesel exhaust fluid tank heater or when line heating is being requested.
Conditions for Setting the Fault Codes
The diesel exhaust fluid tank was not able to maintain the proper temperature and was in danger of freezing.
The diesel exhaust fluid lines, tank, or dosing unit were not able to heat up.
Action Taken When the Fault Code is Active
- The ECM illuminates the amber CHECK ENGINE lamp and/or the malfunction indicator lamp (MIL) immediately when the diagnostic runs and fails.
- The diesel exhaust fluid dosing unit will purge itself, and diesel exhaust fluid injection into the aftertreatment system is disabled.
Conditions for Clearing the Fault Code
- Turn the keyswitch OFF. Allow the ECM to completely power down and turn the keyswitch ON.
- The fault code status in the recommended Cummins® electronic service tool or equivalent will change to INACTIVE immediately after the system is able to adequately heat and the diagnostic runs and passes. If heating can not be completed, use the «Diesel Exhaust Fluid Doser System Heater Test» found under «ECM Diagnostic Test» in the recommended Cummins® electronic service tool or equivalent to command heating to the tank heater and all line heaters.
- The ECM will turn off the amber CHECK ENGINE lamp immediately after the diagnostic runs and passes.
- For On-Board Diagnostics (OBD) engines, the ECM will extinguish the Malfunction Indicator Lamp (MIL) after three consecutive trips where the diagnostic runs and passes.
- The “Reset All Faults” command in the recommended Cummins® electronic service tool or equivalent can be used to clear active and inactive faults, as well as extinguish the MIL for OBD applications.
Shop Talk
This fault code can also set if heating of the aftertreatment DEF lines can not be achieved. Troubleshoot all line heater fault codes prior to Fault Code 3651.
Possible causes of this fault code include:
Blocked or restricted coolant flow to the diesel exhaust fluid tank heater
Disconnected or broken tank heater coolant supply hose
Malfunctioning or stuck closed diesel exhaust fluid tank heater control valve
Malfunctioning or stuck aftertreatment diesel exhaust fluid tank temperature sensor
Operation in extremely cold ambient conditions.
Reference the appropriate OEM wiring diagram when troubleshooting circuits that utilize wiring supplied by the OEM.
For intermittent power supply and datalink communication issues with Aftertreatment Components, it is highly recommended that the OEM Power Distribution Center fuses and relays be thoroughly checked for loose, missing or intermittent connections.
Troubleshooting Summary
Solution: S00002295
Verification
Conditions
- Turn keyswitch ON.
- Connect the recommended Cummins® electronic service tool or equivalent.
Action
- Use the recommended Cummins® electronic service tool or equivalent to read the fault codes.
Specification
Before troubleshooting this fault code, troubleshoot any fault code that is active or has more than one inactive count within the last 25 engine operating hours from the following list:
- Aftertreatment diesel exhaust fluid system: 1677, 1678, 1679, 1683, 1712, 3237, 3239, 3258, 3261, 3422, 3425, 3426, 3429, 3562, 3563, 3564, 3576
Linked Solutions
- None
Repair
- Perform a search on the appropriate fault codes.
Validation
- None
Solution: S00000784
Verification
Conditions
- Turn keyswitch OFF.
- Verify that the engine coolant level is within normal operating range.
Action
- Visually inspect the aftertreatment diesel exhaust fluid tank heater coolant lines for signs of damage, leaking lines, leaking gaskets, leaking seals, or loose connections.
Refer to OEM Service Manual
- Visually inspect the aftertreatment diesel exhaust fluid tank heater coolant lines for kinks, or restrictions including the OEM in-line shutoff valve.
Refer to OEM Service Manual
Specification
- If there are any leaks or restrictions in the aftertreatment diesel exhaust fluid tank heater coolant lines, then a malfunctioning aftertreatment diesel exhaust fluid tank heater coolant line or connection has been detected.
Linked Solutions
- None
Repair
- Repair or replace the leaking components.
Refer to OEM Service Manual
Validation
- Connect all components
- Connect the recommended Cummins® electronic service tool or equivalent.
- Disable the fault code.
- Operate the engine within the «Conditions for Clearing the Fault Code» found in the Overview section of the troubleshooting procedure.
- Verify that the fault code is no longer active.
- Check ECM Calibration Revision History
- Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision number in the ECM.
- Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration Revision History Database for applicable changes related to this fault code.
- Refer to ECM Calibration Revision History Database.
If all steps have been completed and no root cause has been identified, then follow the technical escalation process.