Overview

 

CODE REASON EFFECT
Fault Code: 3651
PID: 
SPN: 3031
FMI: 1/18
LAMP: Amber
SRT: 

 

The diesel exhaust fluid tank temperature is unable to reach its set point.

 

 

Possible reduced engine performance.

Circuit Description

The aftertreatment diesel exhaust fluid tank temperature sensor is used to monitor the temperature of the aftertreatment diesel exhaust fluid inside the aftertreatment diesel exhaust fluid tank.

Component Location

The aftertreatment diesel exhaust fluid tank temperature sensor is located in the diesel exhaust fluid tank. Location of the tank and temperature sensor is OEM dependent. Refer to the OEM service manual.

 

Conditions for Running the Diagnostics

This diagnostic runs when the diesel exhaust fluid tank temperature is being maintained by using the diesel exhaust fluid tank heater or when line heating is being requested.

Conditions for Setting the Fault Codes

The diesel exhaust fluid tank was not able to maintain the proper temperature and was in danger of freezing.

The diesel exhaust fluid lines, tank, or dosing unit were not able to heat up.

Action Taken When the Fault Code is Active

  • The ECM illuminates the amber CHECK ENGINE lamp and/or the malfunction indicator lamp (MIL) immediately when the diagnostic runs and fails.
  • The diesel exhaust fluid dosing unit will purge itself, and diesel exhaust fluid injection into the aftertreatment system is disabled.

Conditions for Clearing the Fault Code

  • Turn the keyswitch OFF. Allow the ECM to completely power down and turn the keyswitch ON.
  • The fault code status in the recommended Cummins® electronic service tool or equivalent will change to INACTIVE immediately after the system is able to adequately heat and the diagnostic runs and passes. If heating can not be completed, use the «Diesel Exhaust Fluid Doser System Heater Test» found under «ECM Diagnostic Test» in the recommended Cummins® electronic service tool or equivalent to command heating to the tank heater and all line heaters.
  • The ECM will turn off the amber CHECK ENGINE lamp immediately after the diagnostic runs and passes.
  • For On-Board Diagnostics (OBD) engines, the ECM will extinguish the Malfunction Indicator Lamp (MIL) after three consecutive trips where the diagnostic runs and passes.
  • The “Reset All Faults” command in the recommended Cummins® electronic service tool or equivalent can be used to clear active and inactive faults, as well as extinguish the MIL for OBD applications.

 

Shop Talk

This fault code can also set if heating of the aftertreatment DEF lines can not be achieved. Troubleshoot all line heater fault codes prior to Fault Code 3651.

Possible causes of this fault code include:

Blocked or restricted coolant flow to the diesel exhaust fluid tank heater

Disconnected or broken tank heater coolant supply hose

Malfunctioning or stuck closed diesel exhaust fluid tank heater control valve

Malfunctioning or stuck aftertreatment diesel exhaust fluid tank temperature sensor

Operation in extremely cold ambient conditions.

Reference the appropriate OEM wiring diagram when troubleshooting circuits that utilize wiring supplied by the OEM.

For intermittent power supply and datalink communication issues with Aftertreatment Components, it is highly recommended that the OEM Power Distribution Center fuses and relays be thoroughly checked for loose, missing or intermittent connections.

Solution: S00002295

Verification

Conditions

  • Turn keyswitch ON.
  • Connect the recommended Cummins® electronic service tool or equivalent.

Action

  • Use the recommended Cummins® electronic service tool or equivalent to read the fault codes.

Specification

Before troubleshooting this fault code, troubleshoot any fault code that is active or has more than one inactive count within the last 25 engine operating hours from the following list:

  • Aftertreatment diesel exhaust fluid system: 1677, 1678, 1679, 1683, 1712, 3237, 3239, 3258, 3261, 3422, 3425, 3426, 3429, 3562, 3563, 3564, 3576

Linked Solutions

  • None

Repair

  • Perform a search on the appropriate fault codes.

Validation

  • None

Solution: S00000784

Verification

Conditions

  • Turn keyswitch OFF.
  • Verify that the engine coolant level is within normal operating range.

Action

  • Visually inspect the aftertreatment diesel exhaust fluid tank heater coolant lines for signs of damage, leaking lines, leaking gaskets, leaking seals, or loose connections.

Refer to OEM Service Manual

  • Visually inspect the aftertreatment diesel exhaust fluid tank heater coolant lines for kinks, or restrictions including the OEM in-line shutoff valve.

Refer to OEM Service Manual

Specification

  • If there are any leaks or restrictions in the aftertreatment diesel exhaust fluid tank heater coolant lines, then a malfunctioning aftertreatment diesel exhaust fluid tank heater coolant line or connection has been detected.

Linked Solutions

  • None

Repair

  • Repair or replace the leaking components.

Refer to OEM Service Manual

Validation

  • Connect all components
  • Connect the recommended Cummins® electronic service tool or equivalent.
  • Disable the fault code.
  • Operate the engine within the «Conditions for Clearing the Fault Code» found in the Overview section of the troubleshooting procedure.
  • Verify that the fault code is no longer active.
  • Check ECM Calibration Revision History
  • Use the recommended Cummins® electronic service tool or equivalent to find the current ECM code and revision number in the ECM.
  • Compare the ECM code and revision number in the ECM to the calibration revisions listed in the ECM Calibration Revision History Database for applicable changes related to this fault code.
  • Refer to ECM Calibration Revision History Database.

If all steps have been completed and no root cause has been identified, then follow the technical escalation process.